Description
George Koch & Sons / Nordson Powder Enamel and Powder Paint Line
Year : 2012
Consisting Of:
Paint Equipment
QTY 2 – COLORMAXFC POWDER BOOTH SYSTEM (STREAM 5A& 5B-Powder Paint)
1. POWDER COATING TYPE: Organic
2. DESIGNED CONVEYOR SPEED: 30 fpm
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Range Components
5. COATING THICKNESS DESIRED: 1.5-3 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2′-6.000″ w x 6′-4.000″ h x 3′-0″ l
7. PROFILE END OPENING: 4′-0″ w x 7′-4″ h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 10+
9. NUMBER OF POWDERS: 10+
A Encore LT Manual Gun Rail Mount System
2 – Encore Rail Mount System
2 – 150mm Lance Extension
B Sturdy Operator Platform, 3′-0″ wide x 3′-0″ long is constructed of welded, heavy-gauge steel with safety rails.
2 – Operator Platforms
C Smart Coat Control System
* Allen Bradley Panelview Plus 15″ with Pedestal
* Fifteen dual iFlow closed-loop mass flowmeters (accuracy +/- <1%)
* Fifteen dual gun driver cards
* Ethernet gateway to Allen Bradley ControlLogix located in main electrical panel
* Multi-level password protection
* Print functionality
* Gun fault diagnostics
* Gun mover diagnostics
* Motor overload and VFD diagnostics
* Gun status screens
* Automatic Feedback Current control for operating parameter control
* Line speed indication
* Gun maintenance timers
* Accommodates up to 255 presets for gun control parameters
* Four patented advanced coating modes – Standard, Recoat, Deep Recess, Special (dry blend metallics and micas) and User Programmable.
* Percent adjust function for global adjustment to all preset airflow settings.
* Easy inspection and access to all gun related electronics and pneumatics
Encore Automatic Guns
* 100 kV gun for highest transfer efficiency
* Air purge cleanable design without manual disassembly
* Wide nozzle selection. Optional ion collector available
30 – Encore Guns, Mounts, Cables
D Oscillator and Gun Positioning Equipment
* Oscillator with a maximum stroke length of 18 inches.
* Cam and eccentric design for long life and smooth operation
* Gun Positioning for constant gun-to-part distance control
2 – Vertical Oscillator(s)
2 – VFD Powerflex with Ethernet for Oscillators
2 – 39″ Kevlar Belt Driven In/Out Positioner Base, DC drive
E Apogee II Canopy
* High performance non-conductive material.
* Smooth interior surface with minimal seams.
* Ceiling panels include translucent light panels.
Apogee Canopy features:
* Four (4) automatic gun slots,
* Two (2) manual spray gun openings, 30″ wide x 78″ high with upper and lower door
* Part entrance door to facilitate color change with conveyor interlock
* Four (4) Four Tube Fluorescent Fixture(s) T5 Lamps
* Segmented Floor Blowoff for compressed air savings and high performance floor
cleaning
* Inspection cleanout door for cyclone inlet
F ColorMax Base Assembly
5′-9″ wide x 19′-6″long (1.75M x 6M) including:
* Modular design base
* Colormax powered roller base with 4 wheel drive system
* High load lateral roller carriages to prevent crabbing
* Separate drive “cells” to prevent misalignment due to torsional twisting of drive shaft.
* Roller base utility deck system has a series of channels with routinely spaced pass-through openings for service access of powder hoses, pneumatics and electrical services.
* Roller base assembly will be pre-fitted with all gun movers, feed centers, operator painting platforms, cyclones and after filter, complete with all utilities and appropriate cross-over points prior to shipping.
* Roller base sections will be coupled together with a series of coupling pins.
* Operator pendant for mover control
* Booth positioning and Alignment Stop Accurate to +/- 1/16″ at the pin point.
* Programmable segmented floor blow off
* Booth Base Hose and Cable Trays with cam clasp lids for easy access
* Engineered hose routing and hose/cable identification system
G 16,000 cfm After-Filter Assembly featuring:
* 75 HP direct drive motor, 95.3% efficient with loss of phase protection
* Duct inlet elbow with support stand
* Nine (9) final filters 95% efficient at .30 microns
* Clean air section with “pulse on demand” cartridge filter blow-down
* Primary filter section with twenty-one (21) cartridge filters
* Two (2) fluidizing plenums
* One (1) transfer pump each plenum
* One (1) drum lid for collection of fines
* Silo bin fluidizers
H 16,000 CFM Cyclone with Prodigy™ HDLV™ High Capacity Pump
2 – High Capacity HDLV Pump
1 – Push button color change panel
1 – Backup HDLV Pump
1 – Close Coupled 16,000 cfm Twin-Cyclone
95% cyclone efficiency with standard grind powders
I Ductwork and Slide Gate
1 – Air Operated 28″ Diameter Slide Gate complete with four way valve with 120/60 solenoids with NEMA 12 junction box.
Square to round duct transitions.
1 – 28″ Diameter Ductwork, 18 gage galvanized pipe with required quantities of elbows, straight pipe and nipples.
J Powder Feed Center and Supply Equipment for 36 Guns
1 – Powder Feed Center, Including 3000 cfm fan section with 5 hp exhauster motor, cartridge filter section, final filter section, vibratory table and fluidized bed with transfer pump. Controlled from central system PLC.
1 – 15″ Vibratory Sieve with Vibrasonic deblinding system featuring;
* Sieves both virgin and reclaim material
* Vibrasonic deblinding system
* 100 Mesh stainless steel screen.
* 1/3hp 230-460/3/60 vibratory motor with adjustable weights
* Stainless steel sieve deck and under-pan assembly
* (4) Quick release clamps
* Nylon coated aluminum base
4 – Pickup Tube Lance Assembly
4 – Purge Assembly Manifold with latching assembly for enhanced seal during the purge cycle
1 – Feed Center Panel
2 – High Capacity HDLV Pump (Virgin Feed)
1 – Level Control for Box Feed
1 – Level Control for Virgin Replenishment
1 – Main Header with Filter
10 – PFC Fluidizing Hopper for Feed Center, 18″ x 33″
32 – Inline, Encore Pump
3200- Antistatic Powder Feed Tubing, 11.mm (0.43″) 2 sets of powder feed hose with ends of hoses labeled on both ends.
K Bulk Unloader for HDLV
1 – Drum Dolly’s
L Standard Electrical Control Panel Featuring:
* Allen Bradley ControlLogix PLC
* Control Logix I/O chasis with required I/O
* Industrial grade managed switch
* 20% spare panel space
* Nema motor controls
* Series 800T pushbuttons
M Fire Detection System Control Panel
2 – Flame Detector, FS10R-30
1 – Flame Detection Indicator Panel
N Fire Suppression/Deflagration System
1 – Deflagration Suppression System
1 – Installation Checkout and Startup (by Fenwal Engineer)
O Part Identification System (Common to booth 5A&5B)
1 – Parasitic “CAT” Drive
1 – Part Identification Stand(s)
2 – 42″ Vertical Emitter Scanner, 3/4″ Resolution
2 – 42″ Vertical Receiver Scanner, 3/4″ Resolution
2 – 18″ Horizontal Emitter Scanner, 3/4″ Resolution
2 – 18″ Horizontal Receiver Scanner, 3/4″ Resolution
1 – Incoming part crash avoidance interlock
1 – Bent Hanger part out of position detection system
Enhanced Lean Recipe Selector (LRS)
* Parts will be measured in three dimensions
* A recipe number will be assigned to the part based on unique part dimension assigned by Nordson and EHP.
* Provides the ability to manually select a color group that can be used in conjunction with automatically generated recipe number.
P Booth Control Functions:
a. Monitor and Shut Down due to Compressed Air Quality (Dew Point).
b. Monitor and Alarm on Cartridge Filter Pressure.
c. Monitor, alarm, and shut down on Final Filter Pressure.
d. Powder level control and alarm in Hopper/Feeder System.
e. Piezoelectric Beeper that sounds until alarms are acknowledged or cleared.
f. One Button system start via the Operator Interface. Includes individual motor
start/stop.
g. Motor Status Display, including motor starter overload and other interlock diagnostics.
h. System will store filter media pressure history.
i. Configurable Reclaim/Non Reclaim Operation. Setup for sieve and transfer pump
control
j. Cycle On/Off Cartridge blow down sequence based on cartridge filter pressure.
k. Loss of phase detection equipment
l. Part out of position detection and conveyor shut-down assembly
Q Econocoat 1001 Batch Booth (Common for Stream 5A&5B)
* 1-Econocoat 1001 Collector
* 1-Canopy 2’6”w x 3’9”h
* 1-Electrical panel
* 1- Encore Gen II Handgun
* 1- Encore Gen II pump
* 1- Hopper, Mini, HR-1-4
* 1- Hopper, 25#, Round
* 1- Cup gun assembly
DESIGN SPECIFICATIONS
FOR
QTY 3 -COLORMAXPE POWDER BOOTH SYSTEM (STREAM 1&2- CAVITY)
1. POWDER COATING TYPE: Inorganic
2. DESIGNED CONVEYOR SPEED: Variable 10-25 FPM
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Oven Cavities
5. COATING THICKNESS DESIRED: 5-9 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2′-5″ w x 2′-1″ h
7. PROFILE END OPENING: 3′-6″ w x 3′-6″ h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 4
9. NUMBER OF POWDERS: 4
This proposal is for equipment of Nordson’s standard field-proven designs. Requested changes to these designs or specifications could alter the function or the quoted price.
R Robot Powder Gun Equipment
Prodigy™ Dual Long Gun Wall Mount System with HDLV™ Technology
* Softer spray at gun tip provides higher first pass transfer efficiency
* Softer spray with more powder means better coverage in cavities and corners
* Paints faster at high line speeds with higher powder output
* Auxiliary high-low flow adjustment trigger
* Innovative HDLV conical and flat spray nozzle technology
* Individual and global set-up and monitoring of all gun parameters and presets
* 10 user configurable presets
* Purgeable pump design provides ultra-fast color change
* See-through pump design for quick, easy diagnostics
1 – Prodigy™ II Dual Gun Wall Mount System with HDLV™ Technology
2 – Cable, Prodigy, Auto, 16M
2 – Prodigy PLC Gateway
2 – Prodigy™ Automatic Bar Mount Powder Gun with HDLV™ Technology
· Designed for use with HDLV™ powder transport technology
· Contoured body
· Lightweight
· Innovative HDLV™ Air Cap Nozzle Technology
· Smaller Transport Tubing
S Smart Coat Control System
* Allen Bradley Panelview Plus 15” with Pedestal
* Thirteen dual iFlow closed-loop mass flow meters (accuracy +/- <1%)
* Thirteen dual gun driver cards
* (Same features as item “C” above)
24 – Encore P.E. Guns, Mounts, Cables
T Gun Mounting Equipment to Include:
Heavy Duty Fixed Gun Stand for mounting of automatic guns.
2 – Heavy Duty Fixed Gun Stand
2 – 24″ Belt Driven In/Out Positioner Base, DC drive
Fanuc Robot Equipment to include:
2 – Fanuc M-710/C /50 Foundry Pro Six Axis Mechanical Unit
2 – Fanuc M-20iA/10L Six Axis Mechanical Units
4 – Product Documentation CD’s
4 – 2-year warranty for Robots
1 – 2 Weeks supervision at Nordson, Amherst, Ohio lab for process validation.
1 – 2 Weeks supervision at Nordson, Amherst, Ohio for validation runoff
1 – 6 Weeks installation startup support at Electrolux, Memphis, TN
1 – 2- 32 hour training classes at Fanuc for operator training
4 – General purpose access gate dual channel interlock w/ mt bracket
4 – General purpose emergency stop (E-Stop) dual channel push button
4 – General purpose warning beacon
4 – Custom Robot riser
U Poly Plus Canopy
* High performance non-conductive material
* Ceiling panels include translucent light panels.
* Two (2) automatic gun slots, 3.93” w(100mm w) x 60”h (1524mm h)
* Four (4) robot spray gun stations with floor blowoff and access doors
* Exit end doors for booth clean down
* Ten (10) Four tube fluorescent fixtures T5 lamps
V COLORMAX P.E. BOOTH BASE ASSEMBLY
5′-9″ wide by 44′-9″ long (1750mm x 13649mm)
*Modular design base assembly with continuous centerline extraction hood and single extraction duct connection.
*Extraction hood panels formed to optimize the shear forces along the bottom edge of the panels. Each panel having a unique slot width to ensure proper draw along the entire length of the extraction hood.
* Colormax powered roller base with 4 wheel drive system
* High load lateral roller carriages to prevent crabbing
*Separate drive “cells” to prevent misalignment due to torsional twisting of drive shaft.
*Roller base utility deck system has a series of channels with routinely spaced pass-through openings for service access of powder hoses, pneumatics and electrical services.
*Roller base assembly will be pre-fitted with all gun movers, feed centers, operator painting platforms and other devices, complete with all utilities and appropriate cross-over points prior to shipping.
*Roller base sections will be coupled together with a series of coupling pins.
*Additional structural elements will be included to accommodate the static and dynamic loads of the painting robots for this booth.
* Operator pendant for mover control
* Booth positioning and Alignment Stop Accurate to +/- 1/16″ at the pin point.
* Stainless Steel Ductwork from Base to Module Replaceable wear liner in the ductwork from the base to the color module.
*Integral floor blow-off thresholds will re-entrain any powder that may collect on the service floor during routine powder application.
* Booth Base Hose and Cable Trays with cam clasp lids for easy access
* Engineered hose routing and hose/cable identification system
NOTE- * DUAL LINE BOOTH INCLUDES THE FOLLWING ADDITIONAL EQUIPMENT:
– Extended tracks
– Utility swing array
– Additional controls for parts tracking on either line
W 12,000 CFM High Flow Fan Assembly
*20 HP belt driven fan, 95.3% efficiency with loss of phase protection
*Noise abatement design high flow exhaust fan
1 – Excel 2003 Fan Assembly(s)
1 – Level Sensor(s)
6 – Final filters no tools required for final filter removal. Filters are 95% efficient at .30 microns
X Reclaim Cartridge Modules Features:
* Designed to assemble as either a cartridge filter or a sintered thermoplastic Teflon coated rigid panel filter module.
* Non-integrated final filter/fan section is required to allow the system to roll on/off onto either conveyor line for this stream.
* Enlarged face opening to reduce load on fan and provide more uniform air flow.
* Inflatable pneumatic seal provides air-tight connection between collector module and fan section.
* Center-mount cartridges automatically set gasket compression without torque specifications to eliminate leaks and ensure faster filter changes.
* Quick disconnect design
* Fitted with low rolling resistance wheel assemblies and are capable of being propelled by an external powered hand tug.
1 – Powder Coated Collector Module per booth
30 – 36″ PowderGrid®™ Plus Cartridges
2 – HDLV High-Capacity pump stations
1 – Backup HDLV pump and stand
Y Powder Supply Equipment for 26 Guns
1 – Model HTM-36 350# Capacity Hopper
1 – AZO 650 Sieve
1 – Fluidized Bed Heater
1 – Magnetic Separator
1 – Endress Hauser Level Control
24 – P.E. Pump
1040- Tubing, Polyurethane, High-Flow
Z Tilt Table Bulk Feed System
*Provides cleaner, easier transfer of powder materials directly from 3,000 pound fiber containers to the hopper/feeder in a constant, more efficient operation.
1 – Tilt Table Assembly
2 – HDLV High-Capacity pump stations for Virgin Feed
*Greater output for higher productivity rates- up to 360 lbs per hour
*Improved savings in compressed air usage
*Lower powder velocity with less air to propel the powder
125’- Tubing, Polyurethane, Transfer
AA Standard Electro-Pneumatic Control Panel Featuring:
* (Same features as item “L” above)
AB Automatic Air Flow Control
1 – 30 HP 95.3% efficient VFD
* Includes one touch clean-up mode for full exhauster power to assist in color change.
*Includes automatic exhauster idle mode for extended line gaps
AC Part Identification System
1 – Parasitic “CAT” Drive
1 – Part Identification Stand(s)
2 – 48″ Vertical Emitter Scanner, 3/4″ Resolution
2 – 48″ Vertical Receiver Scanner, 3/4″ Resolution
2 – 24″ Horizontal Emitter Scanner, 3/4″ Resolution
2 – 24″ Horizontal Receiver Scanner, 3/4″ Resolution
1 – Incoming part crash avoidance interlock
1 – Bent hangar part out of position detection system
Enhanced Lean Recipe Selector (LRS)
* Parts will be measured in three dimensions
* A recipe number will be assigned to the part based on unique part dimension assigned by Nordson and EHP.
* Provides the ability to manually select a color group that can be used in conjunction with automatically generated recipe number.
AD Automated Booth Control Functions Including:
* (Same features as item “P” above)
AE Additional Reclaim Module:
* (Same description as item “X” above)
1 – Powder Coated Collector Module(s)
30 – 36″ PowderGrid®™ Plus Cartridges each
1 – Model HTM-36 350# Capacity Hoppers
1 – AZO 650 with Mag Separator
1 – Quick disconnect plate for gun purge
AF Econocoat 1001 Batch Booth (Common for Stream 1 & 2 & 3)
* (Same description as in item “Q”)
DESIGN SPECIFICATIONS
FOR
QTY 2 – COLORMAX PE POWDER BOOTH SYSTEM (STREAM 3- GROUNDCOAT)
1. POWDER COATING TYPE: Inorganic
2. DESIGNED CONVEYOR SPEED: 30 fpm
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Enamel on Flatware
5. COATING THICKNESS DESIRED: 5-9 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2′-6.000″ w x 6′-2.000″ h
7. PROFILE END OPENING: 3′-6″ w x 7′-2″ h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 4
9. NUMBER OF POWDERS: 4
This proposal is for equipment of Nordson’s standard field-proven designs. Requested changes to these designs or specifications could alter the function or the quoted price.
AG Encore LT P.E. Manual Gun Rail Mount System
2 – Encore LT P.E. Rail Mount System
2 – 150mm Lance Extension
1 – Lot, Ceramic Nozzles
AH Sturdy Operator Platform, 3′-0″ wide x 3′-0″ long is constructed of welded, heavy-gauge steel with safety rails.
2 – Fixed Platforms
AI Smart Coat Control System
* Allen Bradley Panelview Plus 15” with Pedestal
* Sixteen dual iFlow closed-loop mass flow meters (accuracy +/- <1%)
* Sixteen dual gun driver cards
* (Description the same as item “C” above)
62 – Encore P.E. Guns, Mounts, Cables
AJ Oscillator and Gun Positioning Equipment
* Oscillator with a maximum stroke length of 24 inches
* Cam and eccentric design for long life and smooth operation
* Gun positioning for constant gun-to-part distance control
4 – Vertical Oscillators
4 – VFD Powerflex with Ethernet for Oscillators
4 – 36″ Kevlar Belt Driven In/Out Positioner Base, DC Drive
2 – Heavy Duty Fixed Gun Stand
2 – 36″ Kevlar Belt Driven In/Out Positioner DC drive
AK Poly Plus Canopy
* (Same features as item “U” above)
* Twelve (12) automatic gun slots,3.93”w x 91.9”h(100mm w x 2336mm h)
* Two (2) manual spray gun openings, 29.9”w x 72”h(760mm w x 1830mm h)with upper and lower doors
* Eight (8) four tube fluorescent fixtures- T5 lamps
AL Colormax P.E. Base Assembly
4′-0″ w by 9′-9″ l (1.22M w x 2.97M l) including.
*(Same features as Item “V” above)
AM 15,600 CFM High Flow Fan Assembly
*30 HP 95.3% efficient belt driven fan with loss of phase protection
*Noise abatement design high flow exhaust fan
1 – Excel 2003 Fan Assembly
1 – Level Sensor(s)
9 – Final filters no tools required for final filter removal. Filters are 95% efficient at .30 microns
AN Reclaim Cartridge Module Features:
* (Same features as item “X” above)
2 – Powder Coated Collector Module
30 – 36″ PowderGrid®™ Plus Cartridges
4 – HDLV High-Capacity pump stations
1 – Backup HDLV Pump stand
AO Powder Supply Equipment for 64 Guns
2 – Model HTM-36 350# Capacity Hopper
1 – AZ0 650
2 – HDLV pumps to pump side-to-side
1 – Fluidized Bed Heater
1 – Magnetic Separator
1 – Endress Hauser Level Control
64 – PE.Pump
2480- Tubing, Polyurethane, High-Flow
AP Tilt Table Bulk Feed System
*Provides cleaner, easier transfer of powder materials directly from 3,000 pound fiber containers to the hopper/feeder in a constant, more efficient operation.
1 – Tilt Table Assembly
3 – HDLV High-Capacity pump stations for Virgin Feed
*Greater output for higher productivity rates- up to 360 lbs per hour
*Improved savings in compressed air usage
*Lower powder velocity with less air to propel the powder
125’- Tubing, Polyurethane, Transfer
AQ Standard Electro-Pneumatic Control Panel Featuring:
* (Same features as item “L” above)
AR Automatic Air Flow Control
*(Same features as item “AB” above)
AS Automated Booth Control Functions Including:
* (Same features as item “P” above)
AT Part Identification System (Common to Stream 3)
1 – Parasitic “CAT” Drive
1 – Part Identification Stand(s)
2 – 42″ Vertical Emitter Scanner, 3/4″ Resolution
2 – 42″ Vertical Receiver Scanner, 3/4″ Resolution
2 – 18″ Horizontal Emitter Scanner, 3/4″ Resolution
2 – 18″ Horizontal Receiver Scanner, 3/4″ Resolution
1 – Incoming part crash avoidance interlock
1 – Part entrance door to facilitate color change with conveyor interlock
Enhanced Lean Recipe Selector (LRS)
* Parts will be measured in three dimensions
* A recipe number will be assigned to the part based on unique part dimension assigned by Nordson and EHP.
* Provides the ability to manually select a color group that can be used in conjunction with automatically generated recipe number.
DESIGN SPECIFICATIONS
FOR
QTY 1- POWDER BOOTH SYSTEM: COOKTOP SYSTEM-STREAM 4 BASECOAT BOOTH
1. POWDER COATING TYPE: Inorganic
2. DESIGNED CONVEYOR SPEED: 30 fpm
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Enamel on Flatware
5. COATING THICKNESS DESIRED: 1-1.5 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2′-6.000″ w x 6′-2.000″ h
7. PROFILE END OPENING: 3′-6″ w x 7′-2″ h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 1
9. NUMBER OF POWDERS: 1
This proposal is for equipment of Nordson’s standard field-proven designs. Requested changes to these designs or specifications could alter the function or the quoted price.
AU Encore LT P.E. Manual Gun Rail Mount System
2 – Encore LT P.E. Rail Mount System
2 – 150mm Lance Extension
1 – Lot, Ceramic Nozzles
AV STURDY OPERATOR PLAFORM, 3′-0″ wide x 3′-0″ long is constructed of welded, heavy-gauge steel with safety rails.
2 – Fixed Platforms
AW Smart Coat Control System
* Allen Bradley Panelview Plus 15” with Pedestal
* Sixteen dual iFlow closed-loop mass flow meters (accuracy +/- <1%)
* Sixteen dual gun driver cards
* (Description the same as item “C” above)
32 – Encore P.E. Guns, Mounts, Cables
AX Oscillator and Gun Positioning Equipment
* Oscillator with a maximum stroke length of 24 inches
* Cam and eccentric design for long life and smooth operation
* Gun positioning for constant gun-to-part distance control
4 – Vertical Oscillators
4 – VFD Powerflex with Ethernet for Oscillators
4 – 36″ Kevlar Belt Driven In/Out Positioner Base DC Drive
4 – Gun Positioning Controls
4 – VFD Powerflex with Ethernet for Positioners
2 – Heavy Duty Fixed Gun Stand
2 – 36″ Kevlar Belt Driven In/Out Positioner Base DC drive
AY Poly Plus Canopy
* (Same features as item “U” above)
* Twelve (12) automatic gun slots, 100mm wide x 2336mm high
* Two (2) manual spray gun openings, 760mm wide x 1830mm high with
upper and lower doors
* Eight (8) four tube fluorescent fixtures- T5 lamps
AZ Excel 2003 P.E. Booth Base Assembly
BA 15,000 CFM Fan Assembly
*30 HP, 95.3% efficient belt driven fan with loss of phase protection
*Noise abatement design high flow exhaust fan
1 – Excel 2003 Fan Assembly(s)
1 – Level Sensor(s)
9 – Final filters no tools required for final filter removal. Filters are 95% efficient at .30 microns
BB Reclaim Cartridge Module Features:
* (Same features as item “X” above)
1 – Powder Coated Collector Module
30 – 36″ PowderGrid®™ Plus Cartridges
4 – HDLV High-Capacity pump stations
1 – Backup HDLV Pump stand
BC Powder Supply Equipment for 34 guns:
34 – P.E. Pumps
1280- Tubing, Polyurethane, High-Flow
1 – Model HTM-36 350# Capacity Hopper(s)
1 – Direct Vent(s)
1 – Container for Rejected Powder
2 – Tube, Pickup, W/Pump Adapter, Pkg
1 – Endress Hauser Level Control
1 – Fluidized Bed Heater
6 – Hose Supports
1 – Magnetic Separator
2 – Pump Adapter
1 – Rotary Airlock
1 – AZO 650 Sieve
32 – Std P.E. Pump
1280- Tubing, Polyurethane, High-Flow
BD Tilt Table Bulk Feed System
*Provides cleaner, easier transfer of powder materials directly from 3,000 pound fiber containers to the hopper/feeder in a constant, more efficient operation.
1 – Table Assembly
2 – HDLV High-Capacity pump stations for Virgin feed
* Greater output for higher productivity rates- up to 360lbs per hour
* Improved savings in compressed air usage.
*Lower powder velocity with less air to propel the powder
125’- Tubing, Polyurethane, Transfer
BE Standard Electro-Pneumatic Control Panel Featuring:
* (Same features as item “L” above)
BF Automatic Air Flow Control
*(Same features as item “AB” above)
BG Part Identification System
1 – Parasitic “CAT” Drive
1 – Part Identification Stand(s)
2 – 42″ Vertical Emitter Scanner, 3/4″ Resolution
2 – 42″ Vertical Receiver Scanner, 3/4″ Resolution
2 – 18″ Horizontal Emitter Scanner, 3/4″ Resolution
2 – 18″ Horizontal Receiver Scanner, 3/4″ Resolution
1 – Incoming part crash avoidance interlock
1 – Part entrance door to facilitate color change with conveyor interlock
Enhanced Lean Recipe Selector (LRS)
* Parts will be measured in three dimensions
* A recipe number will be assigned to the part based on unique part dimension assigned by Nordson and EHP.
* Provides the ability to manually select a color group that can be used in conjunction with automatically generated recipe number.
BH Automated Booth Control Functions Including:
* (Same features as item “P” above)
DESIGN SPECIFICATIONS
FOR
QTY 3 – EXCEL P.E. POWDER BOOTH SYSTEM (STREAM 4 COVER COAT)
1. POWDER COATING TYPE: Inorganic
2. DESIGNED CONVEYOR SPEED: 30 fpm
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Enamel on Flatware
5. COATING THICKNESS DESIRED: 5-9 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2′-6.000″ w x 6′-2.000″ h
7. PROFILE END OPENING: 3′-6″ w x 7′-2″ h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 3
9. NUMBER OF POWDERS: 3
This proposal is for equipment of Nordson’s standard field-proven designs. Requested changes to these designs or specifications could alter the function or the quoted price.
BI Encore LT P.E. Manual Gun Rail Mount System
2 – Encore LT P.E. Rail Mount System
2 – 150mm Lance Extension
1 – Ceramic Nozzles
BJ Sturdy Operator Platform, 3′-0″ wide x 3′-0″ long is constructed of welded, heavy-gauge steel with safety rails.
2 – Fixed Platforms
BK Smart Coat Control System
* Allen Bradley Panelview Plus 15” with Pedestal
* Thirty dual iFlow closed-loop mass flow meters (accuracy +/- <1%)
* Thirty dual gun driver cards
* (Description the same as item “C” above)
60 – Encore P.E. Guns, Mounts, Cables
BL Oscillator and Gun Positioning Equipment
* Oscillator with a maximum stroke length of 24 inches
* Cam and eccentric design for long life and smooth operation
* Gun positioning for constant gun-to-part distance control
4 – Vertical Oscillators
4 – VFD Powerflex with Ethernet for Oscillators
4 – 36″ Kevlar Belt Driven In/Out Positioner Base- DC Drive
2 – Heavy Duty Fixed Gun Stand
2 – 36″ Kevlar Belt Driven In/Out Positioner Base-DC Drive
BM Poly Plus Canopy
* (Same features as item “U” above)
* Twelve (12) automatic gun slots, 100mm wide x 2336mm high
* Two (2) manual spray gun openings, 760mm wide x 1830mm high with
upper and lower doors
* Eight (8) Four tube fluorescent fixtures- T5 lamps
BN Excel P.E. Base Assembly
BO 15,000 CFM Fan Assembly
*30 HP, 95.3% efficient belt driven fan with loss of phase protection
*Noise abatement design high flow exhaust fan
1 – Excel 2003 Fan Assembly(s)
1 – Level Sensor(s)
9 – Final filters no tools required for final filter removal. Filters are 95% efficient at .30 microns
BP Reclaim Cartridge Module Features:
* (Same features as item “X” above)
1 – Powder Coated Collector Module
30 – 36″ PowderGrid®™ Plus Cartridges
4 – HDLV High-Capacity pump stations
1 – Backup HDLV Pump stand
BQ Powder Supply Equipment for 62 guns:
62 – P.E. Pumps
2400- Tubing, Polyurethane, High-Flow
1 – Model HTM-36 350# Capacity Hopper(s)
1 – Direct Vent(s)
1 – Container for Rejected Powder
2 – Tube, Pickup, W/Pump Adapter, Pkg
1 – Endress Hauser Level Control
1 – Fluidized Bed Heater
6 – Hose Supports
1 – Magnetic Separator
2 – Pump Adapter
1 – AZO Sieve
1 – Rotary Airlock
1 – Stainless Steel Accumulator
Satellite Feed Hopper
1 – Model HTM-36 350# Capacity Hopper(s)
1 – Direct Vent(s)
1 – Level Sensor Mounting Well(s)
1 – Fluidized Bed Heater
2 – HDLV High Capacity Pumps
BR Tilt Table Bulk Feed System
*Provides cleaner, easier transfer of powder materials directly from 3,000 pound fiber containers to the hopper/feeder in a constant, more efficient operartion.
1 – Table Assembly
3 – HDLV High-Capacity pump stations for Virgin feed
* Greater output for higher productivity rates- up to 360lbs per hour
* Improved savings in compressed air usage.
*Lower powder velocity with less air to propel the powder
125’- Tubing, Polyurethane, Transfer
BS Standard Electro-Pneumatic Control Panel Featuring:
* (Same features as item “L” above)
BT Automatic Air Flow Control
*(Same features as item “AB” above)
BU Part Identification System (Common to Booths 2-4)
1 – Parasitic “CAT” Drive
1 – Part Identification Stand(s)
2 – 42″ Vertical Emitter Scanner, 3/4″ Resolution
2 – 42″ Vertical Receiver Scanner, 3/4″ Resolution
2 – 18″ Horizontal Emitter Scanner, 3/4″ Resolution
2 – 18″ Horizontal Receiver Scanner, 3/4″ Resolution
1 – Incoming part crash avoidance interlock
1 – Part entrance door to facilitate color change with conveyor interlock
Enhanced Lean Recipe Selector (LRS)
* Parts will be measured in three dimensions
* A recipe number will be assigned to the part based on unique part dimension assigned by Nordson and EHP.
BV Automated Booth Control Functions Including:
* (Same features as item “P” above)
BW Econocoat 1001 Batch Booth (Common for Stream 4)
* (Same description as in item “Q”)
Ovens and Wash Equipment
1. Streams #1  (S1 & S2) – Porcelain (Cavities)
1.1. One (1) Spray Pretreatment; Four (4) Stage Dual Line
1.2. One (1) Powered Exit Blow-Off System per Stream
1.3. One (1) Dual Line Dry-Off Oven
1.4. One (1) Dual Line Cooling Tunnel
1.5. One (1) Environmentally Controlled Powder Room (shared with Stream #4)
1.6. One (1) Environmentally Controlled Transfer Room (four (4) transfer areas)
1.7. One (1) Material Handling System with Hangers, per Stream
1.8. One (1) KochSmart® Control System
2. Streams #3 & 4 (S3 & S4)-Porcelain Line (Ground Coat & Cooktops)
2.1. One (1) Spray Pretreatment; Four (4) Stage Dual Line
2.2. One (1) Powered Exit Blow-Off System per Stream
2.3. One (1) Dual Line Dry-Off Oven
2.4. One (1) Dual Line Cooling Tunnel
2.5. One (1) Environmentally Controlled Coating Room for S3
2.6. REMOVED FROM PROPOSAL
2.7. Material Handling System with Product Hangers, per Stream
2.8. One (1) KochSmart® Control System
3. Streams #5 & 6 (S5)Powder Coating/ (S6) Clean Only
3.1. One (1) Spray Pretreatment; Eight (8)/ Three (3) Stage Dual System
3.2. One (1) Powered Exit Blow-Off System per Stream
3.3. One (1) Dual Line Dry-Off Oven
3.4. One (1) Dual Line Cooling Tunnel
3.5. One (1) Environmentally Controlled Coating Room
3.6. One (1) Powder Cure Oven
3.7. One (1) Powder Cooling Tunnel
3.8. Material Handling System with Product Hangers, per Stream
3.9. One (1) KochSmart® Control System
